The automotive industry is a high-speed race where innovation is the ultimate fuel. Once trailblazers, automakers now face unprecedented challenges: rising material costs, supply chain disruptions, and the relentless demand for higher performance, lighter weight, and electrified vehicles. To stay ahead, manufacturers must fundamentally transform their production processes. Additive Manufacturing (AM), or 3D printing, offers a powerful solution.
Stratasys Direct is at the forefront of leveraging AM to revolutionize the automotive industry. By offering unparalleled design freedom, rapid prototyping, and production efficiency, we empower automakers to overcome challenges and seize new opportunities.
Stratasys Direct is already partnering with automotive manufacturers to deliver tangible results:
Case Study 1: Volkswagen used 3D printing to create complex multi-material PolyJet prototypes that mirror final production parts up to 99% precision. This reduced the product development cycle by 2 months with full design freedom
Case Study 2: Manufacturing Tools -- Ford replaced a quarter glass alignment fixture with new FDM 3D printed tool that was more ergonomic and lightweight. Weight reduction of 15% and 70% cost savings compared to traditional manufacturing
Case Study 3: Spare Parts -- Porsche has used 3D printing to fabricate on-demand customized spare parts, such as clutch release levers, using selective laser melting via additive manufacturing.
Case Study 4: End Use Production -- Roush Performance utilized SAF technology to 3D print a grill camera mount design change late in the production cycle, reducing the cost by 94% and saving 4 months of time.
To fully realize the potential of AM in automotive manufacturing, innovation is essential, as is working with a knowledgeable and trusted service provider. Stratasys Direct has a proven track record of delivering tailored AM solutions for leading automakers.
Our extensive material portfolio, including high-performance options like Nylon 12CFR, PA11, PA12, and the newly added SAF Polypropylene, combined with our PPAP expertise, positions us as a strategic partner for the automotive industry. By choosing Stratasys Direct, automakers gain a competitive edge, accelerate innovation, and drive product development forward.
Many automotive companies embrace AM and recognize its potential, but still face barriers to full-scale implementation. Stratasys Direct offers a seamless on-ramp. Our extensive AM expertise, combined with our strategic partnership with our parent company Stratasys, provides a flexible solution. Whether you need rapid prototyping, low-volume production, or simply want to explore AM's possibilities, we can bridge the gap between your vision and reality without the upfront capital investment.
Let's build the future of automotive manufacturing together.